SERVICES

Industrial Sector

Energy Conservation:

In the industrial sector, there they carry out multiple processes that involve the use of heat, such as distillation, evaporation or various thermal reactions. The thermal insulation allows the energy generated during these processes to be conserved, reducing heat loss and reducing operating costs related to production.

Temperature Optimization:

Many industrial processes require maintaining specific temperatures for the proper functioning of the equipment and conservation of materials. The thermal insulation allows maintain those stable temperatures and controlled, this is essential to ensure operational efficiency, security and the quality of the process.

Security:

Reducing heat transfer, the thermal insulation contributes to prevent equipment overheating, wires and industrial systems. This reduces the risk of failure, leaks or accidents, protecting the safety of the staff and the integrity of the facilities and the work area.

Emissions Reduction:

Reducing the energy needed to maintain operating temperatures in industrial processes, the thermal insulation helps to reduce greenhouse gas emissions and other pollutants derived from energy consumption, contributing to a more sustainable and efficient operation.

Equipment protect:

The thermal insulation protect equipment sensitive to high temperatures, this is valves, pumps and tanks, extending the lifespan of the equipment and reducing the need for frequent maintenance or replacements.

Regulatory Compliance:

In many regions, there are strict regulations on energy efficiency, emissions control and safety in industrial facilities. Implementing thermal insulation helps to comply with these regulations, optimize operational performance and avoid potential penalties.

SOLUTIONS

Energy Savings in Industry

Machines and thermodynamic processes are at work in the industry, for example the implementation of steam for manufacturing processes, diesel generators, or even electric heaters, this sector is one of the biggest energy consumers, for that reason the thermal insulation is very well known and necessary to control and care for thermoregulation processes.

Understanding the workings of this industrial sector in VEMORI we are specialize in manufacturing, desing and installation of removable thermal insulation, maked for equipment requiring continuous maintenance and frequent adjustments, or recurring inspections.

Today, those responsible for maintenance and factory owners acknowledge the benefits of the removable thermal insulation, this results in economic savings for them, because reduces the energy consumption used in the processes, additionally, being removable, represents a saving in labor costs for the installation and extending the lifespan of the removable thermal insulation, if compared to another like is the conventional fixed insulation, that can only be used once and the installation requires more time.

Time ago, in the industry, there was a lot of equipment that was not insulated such as valves, flanges, equipment with complex geometries, expansion joints, pumps, turbines or equipment with recurring maintenance, about that today, everything has changed, because the factories seek efficiency in processes and reduction in production times, the removable thermal insulation has become a key element in achieving these goals, also it can be installed without needing to call the company.

ADVANTAGES

VEMORI IN THE INDUSTRIAL SECTOR

Energy saving

One of the main benefits of using insulation is energy saving and this is something that engineers in the industry understand very well, the removable termal is a solution for irregular or hard-to-reach equipment, because it can be custom-made for each team and adapt to temperature, exposure and shape conditions.

Examples of energy savings using removable insulation:

We have an area with 12 uncovered valves, and removable thermal insulation is required to increase security and save energy, but, How much does that saving represent?

Analyzing, one of the 6” diameter valves, operates at 600°F and using removable thermal insulation, it was demonstrated that energy savings it was 8,270 BUTs per hour.

The annual savings, based on continuous operation 80 percent of the time and a cost of $8 per million BTU, are as follows:

Annual energy savings: 8,270 BUT/Hora X 8,760 hours x 0.8 = 58 MMBTU.

Annual cost savings: 8 USD/MMBTU x 58 MMBTU = 464 dollars per 6” diameter valve.

Estimated return on investment:

The approximate cost of removable thermal insulation for a 6” valve is $200.

In the area mentioned, we have 12 valves, so, the annual savings that the insulation would produce is $5,568 USD, compared to the initial investment of $2,400 dollars for the price of removable thermal insulation the result is an annual saving of 3,168 in the first year and for the remaining years of the insulation’s useful life, the savings would be 5,568.00 USD.

Other benefits