Steam turbines are the heart of many industrial processes: they generate energy, power machinery, and ensure continuous operation. However, they operate under extreme temperature and pressure conditions that, over time, affect their performance and durability.

Removable thermal insulation emerges as a smart solution to protect turbines, ensure efficiency and significantly extend their lifespan.

Why do turbines require additional protection?

The turbines face constant risks consequences of high temperatures:

• Mechanical damage: the abrupt change in temperature causes expansion and contraction of materials, leading to cracks or premature wear.
• Risk to personnel: surfaces exposed to extreme temperatures can cause serious accidents.
• Damage to wiring and sensors: heat damages cables, connections, and nearby electronic components.
• Loss of efficiency: the uncontained thermal energy becomes waste, raising operating costs.

Not having adequate insulation implies higher maintenance costs and premature replacement of critical parts.

What is removable thermal insulation?

Removable insulation consists of jackets or mats made of high-strength insulating materials, custom-designed to cover turbines and their components.

Main features:

• Removable and reusableThey are easily installed and removed, allowing for inspection and maintenance without destroying the material.
• Customized: They adapt to the specific shape and dimensions of the turbine.
• Durable: With proper maintenance, their average lifespan ranges from 5 and 9 years.
• Safe: They reduce exposure to extreme heat in the work environment.

Benefits of removable insulation for turbines

Implementing Vemori insulation for turbines has a positive impact in several areas:

A. Longer equipment lifespan

• Minimizes damage from thermal shock.
• Prevents wear on materials sensitive to high temperatures.

B. Energy savings

• Reduces heat loss.
• Reduces fuel or energy consumption to maintain operating levels.

C. Workplace safety

• Eliminates the risk of burns to personnel.
• Improves working conditions in critical areas.

D. Reduced maintenance costs

• Removable insulation allows for quick inspections.
• It eliminates the need for frequent purchases of disposable materials.

E. Protection of nearby components

• It keeps wiring, sensors, valves, and connections in good condition.

Real-world application case (illustrative example)

An industrial plant with steam turbines experienced recurring sensor failures due to heat. After installing Vemori removable insulation:

• The sensors maintained their accuracy for longer time.
• Corrective maintenance costs were reduced by 30%.
• The turbine's reliable operation was extended, preventing unscheduled shutdowns.

Why choose Vemori?

At Vemori, we design custom-made removable insulationusing high-quality materials and adhering to industry standards.

• Experience with highly complex equipment, such as turbines and valves.
• Designs adapted at 100% to the equipment's geometry.
• Specialized installation and technical support.

Our goal is to protect, maximize, and optimize your turbine investment.

Turbines are a strategic asset in the industry, and protecting them with removable insulation not only extends their lifespan but also optimizes energy efficiency, improves safety, and reduces long-term costs.

At Vemori, we understand that every turbine is unique, which is why we offer solutions specifically designed for every need.

👉 Want to protect your turbines and maximize their performance?

Contact Vemori for a quote on your project and discover how our solutions can transform your operations.